The following are a combination
of the directions from Safari Snorkels,
my input and photographs I took
as I progressed through the installation.
My Disclaimer:
I am not recommending you use these
instructions to install a snorkel on your
vehicle. My advice is to take your
vehicle to an authorized dealer
and have the snorkel installed by
a professional. |
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The following is simply a
documentary of how I installed my snorkel.
If you decide to purchase and install a
snorkel and end up butchering your
car... it's your fault...
Take it to an authorized dealer!
That said... if you are a club member,
obviously I'll help you...  |
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The first thing anyone
should do is put on safety glasses and leave
them on! |
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1. REMOVE: Left hand front
wheel arch liner.
(Just use a flat-head screwdriver to
remove the little plastic things. You'll
need a small torx for the three bolts on
the wheel well.) |
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REMOVE: The air entry duct.
(Two nuts, no biggie) |

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2. Tape the template to the upper rear
corner of the left hand guard. Using a felt
tip pen mark the hole positions on the guard,
remove template.
(Easy... just make sure you have it
on perfectly) |
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3. Drill a 4.5mm pilot hole
for each hole position.
Using the step drill, drill the 6 snorkel
mounting holes to 16mm, drill the two main
holes to 70mm with the hole saw. Mark a
straight line top and bottom between the
two holes, cut away the remaining piece
of panel between the two holes using the
air hacksaw. Deburr and paint all holes.
(Now you can see from the pictures,
I didn't go in the order the directions
said; I wanted to cut the big holes first!
After I drilled all of the pilot holes,
I started with the hole saw. It's damned
scary to go at your $40 thousand-dollar
car with a 2-3/4" hole saw... but what
the hell...)
(I also do not have an air hacksaw;
hence, I used my Dremel with a cutting wheel.)
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(I am also without a
step drill, so I used several bits, increasing
in size as I went, to get the holes drilled
to 16mm.)
(I used the Dremel to clean up the
holes.) |
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4. Place the inner template over the
air entry duct mounting studs. Using a felt
tip pen mark the hole position, remove template
and drill a 4.5mm hole, deburr and paint
hole.
(Move the brake fluid reservoir to
drill easier) |
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5. Bolt upper mounting bracket
to the snorkel body, screw the 6 mounting
studs into the snorkel body inserts, position
air entry adapter into position in the inner
guard, carefully position the snorkel body
onto the guard, guiding the snorkel snout
into the air entry adaptor. Fasten snorkel
body to the guard with a couple of nuts
and washers. Ensure that all mounting studs
have adequate clearance to mounting holes.
(filing of holes to gain clearance may be
necessary).
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6. Holding the air entry adaptor in position,
mark the hole position through the inner
guard onto the adaptor, remove snorkel body,
air entry adaptor from vehicle. Drill the
hole position marked on the air entry adaptor
to 4.5mm. |
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7. Apply a liberal amount
of sensor safe silicone sealant to the sealing
surface of the air entry adaptor, install
the air entry adaptor into position and
secure using pop rivet supplied.
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8. Apply a liberal amount
of sensor safe silicone sealant around the
end of the snorkel snout and air entry adaptor
inlet. Carefully position the snorkel body
onto the guard, guiding the snorkel snout
into the air entry adaptor. Using necessary
hardware secure the snorkel body to the
guard. Apply more sealant if required to
ensure the snorkel snout to inner guard
has a water tight seal. |

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FAILURE
TO USE A SENSOR SAFE SILICONE SEALANT WILL
CAUSE SENSOR CONTAMINATION. |
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9. Line the upper mounting bracket up
with the inside edge of the plastic ‘A’
pillar moulding (to achieve bracket to moulding
edge alignment... |
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... the top of the snorkel
body may need to be pushed toward the ‘A’
pillar) mark the 4 hole positions on the
‘A’ pillar moulding, remove
bracket and drill a 4.5mm hole for each
hole position. |
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10. Re-fasten upper mounting bracket
onto the snorkel body, fasten upper mounting
bracket to the ‘A’ pillar using
pop rivets supplied. |
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11. Install air ram assembly
to snorkel body and fasten. Refit wheel
arch liner. Refit air entry duct.
Sealing of ALL air ducting joints, air cleaner
housing entry snout and air cleaner housing
drains is at the owners/installers discretion.
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I purchased my snorkel here:
4X4
Connection
It took me about an hour and half to two
hours to install it. Much of the time was
spent gathering up the stones to drill holes
in my car, but in the end, I think it adds
a lot to the vehicle... besides... it looks
cool.
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If you have any questions or need any help, let
me know.